First up was to tackle the broken engine mount. We scoured the
self-service parts yards for Nivas and came up empty, but Shawn did find one of the Lada
Signet (Riva) wagons and went to work. He came away with an engine mount,
distributer, carburetor, intake manifold, exhaust manifold, various fasteners,
and a fistful of the factory grey silicone vacuum hose. Lots of great items to
help us get our own Lada running.
Shawn fixes the distributer with Lada Riva parts |
Since the vehicle had been stored indoors away from the cold, our
efforts to start the engine were rewarded with fuel from the tank; we can only
guess that the lines were frozen with condensation, blocking flow.
Once we had run out of time doing tinkering projects, we were planning
on having Shawn drive the Niva a ½ kilometer
home just to check everything out, but as soon as he tried to roll out of the
shop we knew something was dreadfully wrong. Each time the vehicle moved
forwards or back, there was an awful thumping from the driveline. With the hood
open and a few bumps of the clutch, we were able to diagnose the issue, the
front pinion was wrapping up into the front sway bar while the pinion yoke
skipped across it, giving us our thumping sound.
We wedged a piece of wood between the engine oil pan and the front
pinion to allow us to move it short distances, parked it and set down to
research what could be going on.
Online resources such as Baxter’s
Niva Site (http://www.ladaniva.co.uk/baxter/NivaMainPage.htm)
allowed us to chase down .pdf copies of the Driver’s Handbook, Maintenance Manual,
Cutaway Illustrations and a Parts Catalogue. These resources made it very clear
what the issue was, and was our first experience in the overly simple nature,
but quirky nature of Russian engineering.
The Front Differential bolts to the engine!
Since our Niva had been partially disassembled when we bought it, we
had no idea what it should have looked like underhood, so it was an honest
mistake to miss that our front differential mount was absent.
This photo from the cutaway book should help illustrate the issue, the
items indicated by the red arrows, the brackets were missing and the mounting
bosses were broken from the housing. This made re-installation of a factory piece
very difficult, impossible without doing some aluminum welding.
We were at an impasse with how to proceed next, many owners who
reported this issue simply installed another housing. However all of our
searches for a replacement came up empty, aside from trying to procure another
entire vehicle to strip parts from. This wasn’t something we wanted to do.
More research on the internet led us to Lada World (www.ladaworld.com) where we were able to
track down a solution.
Independent front differential support, part number 21215-10 and its item
description caught my attention:
“It was originally created for
the LADA Niva Diesel (fitted with the engine from PSA). The front reducer
housing (Front Differential) is not able to be attached to the Diesel engine
because of a different design in the engine housing, and Diesel engines are
also known to vibrate with higher amplitude compared to Gasoline. The kit
solved both problems.
The kit will give your front
reducer housing 4 fix-points, hence a more rigid attachment to the body of the
car. The old front reducer housing only has 2 fix-points (on the engine).
The kit is made with elastic
sleeves (rubber) in all 4 fix-points. The old design does not use any elastic
sleeves, and is just bolted straight to the engine.”
Photo from www.ladaworld.com |
This kit eliminated the old way of doing things and moved attachment to
the body, actually cradling the front differential in a somewhat normal
fashion. I should note that Lada World is located in Denmark, and while I have
had success shipping stuff from nearly every continent on the planet, the
prospect of shipping from Europe was a bit daunting. Just as a backup, I tried
a Lada parts dealer in Australia for a quote but was rebuffed with a simple
declaration of “We only stock original parts” despite the fact these items are
built by Autovaz and carry a Lada part number. That decided, we placed our
online order at Lada World and played the waiting game.